Technology & Engineering

Innovation At Every Step

Our integrated approach brings together digital design, advanced fabrication, and rigorous testing to deliver solutions that are precise, reliable, and patient-specific.

Where Custom Fit Begins

Existing prosthetic socket being scanned to capture its shape and design details for digital review and fabrication.

Quorum’s 3D engineering process begins with a digital scan, cast, or existing socket shape that is used to design a custom prosthetic solution around the individual user.

From there, our team refines the geometry, fit, and functional details. This digital workflow helps ensure each design is thoughtfully customized before moving into production, finishing, and final assembly.

Engineering the Fit in 3D

Prosthetic socket fit being engineered in 3D software to support custom design, alignment, and fabrication.

Once a scan is captured, Quorum brings the socket into a digital 3D workspace where the fit can be shaped and refined before production. This allows our team to adjust geometry, panel placement, trim lines, and functional details with precision, creating a socket design built around each user’s anatomy and prosthetic needs.

This digital-first approach helps improve consistency from design to production while still allowing for patient-specific customization.

HP Multi-Jet Fusion 3D Printing

HP Multi Jet Fusion 3D printer used to manufacture custom prosthetic and orthotic solutions.

Quorum uses HP Multi Jet Fusion 3D printing technology for all 3D printed solutions, allowing us to create precise, repeatable prosthetic components tailored to each user.

This process combines flexible TPA for comfort-focused interfaces with durable PA12 for strong, lightweight structural parts built for everyday prosthetic use.

From Powder To Precision

3D printed prosthetic parts being unpacked from a print bed at the HP Processing Station during Quorum’s fabrication process.

After printing, each part is embedded within a bed of unfused powder. Using the HP processing station, our team carefully unpacks the component, removes surrounding powder, and prepares the print for post-processing.

This step helps clean the part, recover unused material where appropriate, and ensure each component is ready for finishing, inspection, and assembly.

Performance You Can Measure

Person wearing a Quatro Adjustable Socket walking on a treadmill at CU Boulder’s Applied Biomechanics Lab while a computer records gait symmetry data.

Quorum’s process is built around measurable performance, from digital design and material selection to final inspection. Each solution is reviewed for fit, structure, and function, with ongoing research evaluating comfort, stability, socket movement, and walking symmetry.

This helps connect engineering decisions to meaningful outcomes for clinicians, prosthetists, and users.

Featured Innovation: Quatro Adjustable Socket

The Quatro Adjustable Socket is one example of how Quorum uses engineering and advanced fabrication to create custom prosthetic technology.

Designed with four replaceable, adjustable panels and a Click dial system, Quatro helps support targeted compression, comfort, and daily fit management.